The Supermarket
The rack final assembly picks from. Each cassette holds ten working days of building in a bin, so two bins is a month. The verdict on the right is not the reorder point — it is what the open build plan will actually pull off this rack, against how long the cassette takes to rebuild.
54 cassettes · $287,952 on the rack at standard cost
Runs dry
6
Empty before a refill could land, even if it were raised today.
Refill raised
0
On the board, but landing after the rack empties. The gap is known rather than discovered.
Tight
4
Under a month of cover. Fixable, and it needs raising this week.
Covered
44
Twenty working days of building or better on the rack.
Above the reorder point, still going empty
4
The old rule says these are fine. The build plan says otherwise.
The reorder points that stopped working
These cassettes are sitting at or above the reorder point that was set when the business was turning over five to ten million, so nothing flags them today. At the volume the build plan is running now, every one of them empties before its own refill could get back on the rack.
CAS-107 Tight
Rope sheave assembly
22 on hand · reorder point 10 · 14 days of cover
CAS-109 Tight
Pivot pin · 40 × 220 · hardened
34 on hand · reorder point 26 · 13 days of cover
CAS-122 Runs dry
Hydraulic leg assembly
6 on hand · reorder point 4 · 3 days of cover
CAS-140 Tight
Fastener kitset · Ultra G4
12 on hand · reorder point 9 · 13 days of cover
| Cassette | Part | Bay | Bins | On hand | Bin qty | Pull, 20 days | Cover vs refill | Reorder pt | Verdict | Refill |
|---|---|---|---|---|---|---|---|---|---|---|
| CAS-126 | Side shift carriage assembly FG-SIDE-SHIFT | C2-05 | 2 | 7 | 14 | 2d · refill 6d
| 3 | Runs dry | ||
| CAS-122 | Hydraulic leg assembly FG-LEG-ASSY | C2-01 | 6 | 19 | 37 | 3d · refill 6d
| 4 | Runs dry | ||
| CAS-118 | Hose kit · Series 2i FG-HOSE-KIT2I | C1-01 | 3 | 8 | 15 | 4d · refill 5d
| 6 | Runs dry | ||
| CAS-148 | Coulter disc & T-boot opener FG-COULTER | F1-01 | 12 | 25 | 50 | 4d · refill 6d
| 20 | Runs dry | ||
| CAS-104 | Hammer head · 340kg FG-HEAD-340 | A1-04 | 2 | 4 | 7 | 5d · refill 6d
| 3 | Runs dry | ||
| CAS-124 | Turntable assembly · 360 FG-TURN-ASSY | C2-03 | 1 | 2 | 4 | 5d · refill 8d
| 2 | Runs dry | ||
| CAS-153 | Seed box assembly · 2.9m split FG-SEEDBOX-29 | F2-02 | 1 | 1 | 2 | 10d · refill 9d
| 1 | Tight | ||
| CAS-109 | Pivot pin · 40 × 220 · hardened FG-PIN-40220 | B1-02 | 34 | 26 | 52 | 13d · refill 4d
| 26 | Tight | ||
| CAS-140 | Fastener kitset · Ultra G4 FG-FAST-G4 | E1-02 | 12 | 9 | 18 | 13d · refill 3d
| 9 | Tight | ||
| CAS-107 | Rope sheave assembly FG-ROPE-SHV | A2-03 | 22 | 15 | 30 | 14d · refill 5d
| 10 | Tight | ||
| CAS-102 | Hammer head · 290kg FG-HEAD-290 | A1-02 | 9 | 4 | 7 | 25d · refill 6d
| 3 | Covered | — | |
| CAS-105 | Plastic slide & insert set FG-SLIDE-SET | A2-01 | 38 | 15 | 30 | 25d · refill 3d
| 12 | Covered | WO-26-0471 · 28 Aug | |
| CAS-108 | Pivot pin · 32 × 180 · hardened FG-PIN-32180 | B1-01 | 200 | 78 | 156 | 25d · refill 4d
| 60 | Covered | WO-26-0462 · 26 Aug | |
| CAS-111 | Bronze bush · 32 bore FG-BUSH-32 | B1-04 | 270 | 104 | 208 | 25d · refill 3d
| 80 | Covered | WO-26-0463 · 27 Aug | |
| CAS-117 | Hose guide bracket FG-BKT-HOSE | B2-04 | 150 | 58 | 116 | 25d · refill 3d
| 45 | Covered | WO-26-0464 · 26 Aug | |
| CAS-123 | Standing leg assembly FG-LEG-STD | C2-02 | 18 | 7 | 14 | 25d · refill 5d
| 6 | Covered | — | |
| CAS-135 | Guard & shield set FG-GUARD-SET | D2-03 | 50 | 20 | 39 | 25d · refill 4d
| 15 | Covered | WO-26-0472 · 28 Aug | |
| CAS-150 | Press wheel assembly FG-PRESS-WHL | F1-03 | 244 | 94 | 188 | 25d · refill 5d
| 72 | Covered | WO-26-0475 · 1 Sep | |
| CAS-151 | Seed metering unit assembly FG-METER-ASSY | F1-04 | 18 | 7 | 14 | 25d · refill 6d
| 6 | Covered | WO-26-0477 · 3 Sep | |
| CAS-103 | Hammer head · 320kg FG-HEAD-320 | A1-03 | 13 | 5 | 10 | 26d · refill 6d
| 4 | Covered | WO-26-0461 · 27 Aug | |
| CAS-106 | Mast top cap assembly FG-TOPCAP | A2-02 | 34 | 13 | 26 | 26d · refill 4d
| 10 | Covered | WO-26-0478 · 31 Aug | |
| CAS-110 | Pivot pin · 50 × 280 · hardened FG-PIN-50280 | B1-03 | 40 | 15 | 30 | 26d · refill 5d
| 12 | Covered | PO-26-0769 · 30 Aug | |
| CAS-112 | Bronze bush · 40 bore FG-BUSH-40 | B1-05 | 68 | 26 | 52 | 26d · refill 3d
| 26 | Covered | — | |
| CAS-113 | Bronze bush · 50 bore FG-BUSH-50 | B1-06 | 48 | 18 | 36 | 26d · refill 3d
| 14 | Covered | — | |
| CAS-114 | Leg mounting bracket · laser & fold FG-BKT-LEG | B2-01 | 54 | 21 | 41 | 26d · refill 4d
| 16 | Covered | WO-26-0469 · 27 Aug | |
| CAS-115 | Valve bank mounting bracket FG-BKT-VALVE | B2-02 | 34 | 13 | 26 | 26d · refill 4d
| 10 | Covered | PO-26-0770 · 28 Aug | |
| CAS-116 | Toolbox bracket pair FG-BKT-TOOL | B2-03 | 34 | 13 | 26 | 26d · refill 4d
| 10 | Covered | — | |
| CAS-121 | Hose kit · Maxam deck FG-HOSE-KITMX | C1-04 | 20 | 8 | 15 | 26d · refill 4d
| 6 | Covered | — | |
| CAS-125 | Tilt ram assembly · pinned & bushed FG-TILT-RAM-A | C2-04 | 30 | 12 | 23 | 26d · refill 5d
| 9 | Covered | WO-26-0465 · 28 Aug | |
| CAS-127 | Control stand assembly FG-CTRL-STAND | C2-06 | 25 | 10 | 19 | 26d · refill 5d
| 8 | Covered | WO-26-0468 · 31 Aug | |
| CAS-133 | Swinging blade set · 4 blade FG-BLADE-SET | D2-01 | 30 | 12 | 23 | 26d · refill 4d
| 9 | Covered | WO-26-0466 · 28 Aug | |
| CAS-136 | Wire rope assembly · 12mm swaged FG-ROPE-12 | D2-04 | 40 | 15 | 30 | 26d · refill 5d
| 12 | Covered | WO-26-0470 · 31 Aug | |
| CAS-138 | Drive cap · 125 & 200 pair FG-CAP-DRIVE | D2-06 | 38 | 15 | 29 | 26d · refill 4d
| 11 | Covered | WO-26-0474 · 31 Aug | |
| CAS-139 | Fastener kitset · Series 2i FG-FAST-2I | E1-01 | 26 | 10 | 20 | 26d · refill 3d
| 8 | Covered | — | |
| CAS-142 | Fastener kitset · Aitchison drill FG-FAST-AI | E1-04 | 12 | 5 | 9 | 26d · refill 3d
| 4 | Covered | — | |
| CAS-143 | Decal set · Kinghitter FG-DECAL-KH | E2-01 | 26 | 10 | 20 | 26d · refill 12d
| 8 | Covered | PO-26-0761 · 29 Aug | |
| CAS-144 | Decal set · FencePro FG-DECAL-FP | E2-02 | 16 | 6 | 12 | 26d · refill 12d
| 5 | Covered | PO-26-0761 · 29 Aug | |
| CAS-147 | Decal set · Aitchison FG-DECAL-AI | E2-05 | 12 | 5 | 9 | 26d · refill 12d
| 4 | Covered | PO-26-0761 · 29 Aug | |
| CAS-149 | Concave disc opener FG-COULTER-CD | F1-02 | 180 | 69 | 138 | 26d · refill 6d
| 52 | Covered | WO-26-0476 · 2 Sep | |
| CAS-154 | Seed box assembly · 3.4m split FG-SEEDBOX-34 | F2-03 | 4 | 2 | 3 | 26d · refill 9d
| 1 | Covered | — | |
| CAS-120 | Hose kit · Ultra G4 FG-HOSE-KITG4 | C1-03 | 14 | 5 | 10 | 28d · refill 5d
| 4 | Covered | — | |
| CAS-128 | Maxam gearbox mount assembly FG-GEAR-MX | D1-01 | 14 | 5 | 10 | 28d · refill 5d
| 4 | Covered | — | |
| CAS-134 | Full length skid set FG-SKID-SET | D2-02 | 14 | 5 | 10 | 28d · refill 4d
| 4 | Covered | WO-26-0479 · 1 Sep | |
| CAS-141 | Fastener kitset · Maxam FG-FAST-MX | E1-03 | 14 | 5 | 10 | 28d · refill 3d
| 4 | Covered | WO-26-0480 · 1 Sep | |
| CAS-145 | Decal set · Maxam FG-DECAL-MX | E2-03 | 14 | 5 | 10 | 28d · refill 12d
| 4 | Covered | WO-26-0467 · 2 Sep | |
| CAS-119 | Hose kit · 360 turntable FG-HOSE-KIT360 | C1-02 | 6 | 2 | 4 | 30d · refill 5d
| 2 | Covered | — | |
| CAS-130 | Cutting drum · 2.5m · balanced FG-DRUM-2500 | D1-03 | 6 | 2 | 4 | 30d · refill 7d
| 2 | Covered | WO-26-0473 · 1 Sep | |
| CAS-137 | Rock spike · hardpoint tip FG-SPIKE-RK | D2-05 | 6 | 2 | 4 | 30d · refill 6d
| 2 | Covered | — | |
| CAS-152 | Seed box assembly · 1.9m seed only FG-SEEDBOX-19 | F2-01 | 6 | 2 | 4 | 30d · refill 8d
| 2 | Covered | — | |
| CAS-101 | Hammer head · 250kg FG-HEAD-250 | A1-01 | 8 | 3 | 5 | 32d · refill 6d
| 2 | Covered | — | |
| CAS-129 | Cutting drum · 2.1m · balanced FG-DRUM-2100 | D1-02 | 5 | 2 | 3 | 33d · refill 7d
| 2 | Covered | — | |
| CAS-146 | Decal set · Hooper FG-DECAL-HP | E2-04 | 5 | 2 | 3 | 33d · refill 12d
| 2 | Covered | — | |
| CAS-131 | Cutting drum · 2.8m · balanced FG-DRUM-2800 | D1-04 | 4 | 1 | 2 | 40d · refill 7d
| 1 | Covered | — | |
| CAS-132 | Cutting drum · 3.3m · balanced FG-DRUM-3300 | D1-05 | 3 | 1 | 1 | 60d · refill 8d
| 1 | Covered | — |
Nothing on the rack matches that.
The behaviour patterns that live in the supermarket
Not every part belongs on this rack. Three of the twelve behaviour patterns do, and the pattern is what decides whether a shortfall gets a works order or a purchase order.
B5 Cassette part
Made in batches to a cassette. Lives in the supermarket.
Shortfall routes to a works order.
B6 Cassette assembly
Sub-assembly built to a cassette and held made-up.
Shortfall routes to a works order.
B10 Kitset
A bag or box of parts issued to the bench as one line.
Shortfall routes to whichever fits.